koz"Вестник Северо-Казахстанского университета имени Манаша Козыбаева"Bulletin of Manash Kozybayev North Kazakhstan University2958-003X2958-0048М. Қозыбаев атындағы СҚУ10.54596/2958-0048-2026-3-340-349koz-2774Research ArticleИНФОРМАЦИОННО-КОММУНИКАЦИОННЫЕ ТЕХНОЛОГИИINFORMATION AND COMMUNICATION TECHNOLOGIESСИСТЕМА ВИБРАЦИОННОГО МОНИТОРИНГА ПРОМЫШЛЕННОГО ОБОРУДОВАНИЯ С ИСПОЛЬЗОВАНИЕМ АКСЕЛЕРОМЕТРА IIS3DWBVIBRATION MONITORING SYSTEM FOR INDUSTRIAL EQUIPMENT USING THE IIS3DWB ACCELEROMETERhttps://orcid.org/0009-0002-9949-0312ПроселковА. В.ProsselkovA. V.

Петропавловск

corresponding author, doctoral student, Department of Energetic and radioelectronics

Petropavlovsk

proselkov96@mail.ruЧинишловВ. П.ChinishlovV. P.

Петропавловск

master student, Department of Energetic and radioelectronics

Petropavlovsk

vladislav-chin@mail.ruhttps://orcid.org/0000-0001-6669-5149ПетровП. А.PetrovP. A.

Петропавловск

PhD, Department Associate Professor, Department of Energetic and radioelectronics

Petropavlovsk

paolo1988@mail.ruhttps://orcid.org/0000-0002-3156-6045ОспановаГ. Ж.OspanovaG. Zh.

Петропавловск

PhD, Head of the Admission and Recruiting Office

Petropavlovsk

gzhospanova@ku.edu.kzhttps://orcid.org/0000-0002-2658-8792АдильбековА. Е.AdilbekovA. E.

Петропавловск

doctoral student, Department of Energetic and radioelectronics

Petropavlovsk

alibekadilbek93@mail.ruНАО «Северо-Казахстанский университет имени Манаша Козыбаева»КазахстанManash Kozybayev North Kazakhstan University NPLCKazakhstan20263009202603 (71)340349Copyright © Проселков А.В., Чинишлов В.П., Петров П.А., Оспанова Г.Ж., Адильбеков А.Е., 20262026Проселков А.В., Чинишлов В.П., Петров П.А., Оспанова Г.Ж., Адильбеков А.Е.Prosselkov A.V., Chinishlov V.P., Petrov P.A., Ospanova G.Z., Adilbekov A.E.Данная работа распространяется под лицензией Creative Commons Attribution 4.0.This work is licensed under a Creative Commons Attribution 4.0 License.https://vestnik.ku.edu.kz/jour/article/view/2774

В данной работе вибрационный мониторинг рассматривается в качестве инструмента для выявления скрытых дефектов электродвигателей. Результаты разработки позволяют снизить риски аварийных остановок, тем самым повышая общий ресурс оборудования. Продукт представлен в формате экспериментальной системы виброконтроля, где в качестве ключевого компонента выступает трехосевой цифровой акселерометр IIS3DWB. Предложенная система включает модуль сбора данных (на основе ESP32), модуль ЦОС (цифровая обработка сигналов), интерфейсный компонент (Grafana) и базу данных (InfluxDB). Ключевой особенностью методики является фиксация датчика на корпус электродвигателя с функцией регистрации трех вибрационных компонентов, которые соответственно определяются в трех взаимно перпендикулярных плоскостях. В ходе экспериментальных исследований установлены показатели точности и производительности системы мониторинга, включая относительную погрешность RMS-ускорения (< 6%), Повторяемость измерений, задержку беспроводной передачи данных (< 15 мс), время отклика системы (< 50 мс), потерю пакетов при передаче (0%). Использование широкополосного сенсора позволило выявить низкочастотные и высокочастотные дефекты, характерные для начальных стадий износа подшипников с минимальной потерей данных и временем отклика системы.

In this paper, vibration monitoring is considered as a tool for detecting hidden defects in electric motors. The results of the development help reduce the risk of emergency shutdowns, thereby increasing the overall service life of the equipment. The product is presented as an experimental vibration monitoring system, in which the IIS3DWB three-axis digital accelerometer serves as a key component. The proposed system includes a data acquisition module (based on the ESP32), a DSP module (digital signal processing), an interface component (Grafana), and a database (InfluxDB). A key feature of the methodology is the sensor attachment to the electric motor housing with the function of recording three vibration components, which are respectively determined in three mutually perpendicular planes. During the experimental studies, the accuracy and performance indicators of the monitoring system were established, including the relative error of RMS acceleration (< 6%), measurement repeatability, wireless data transmission latency (< 15 ms), system response time (< 50 ms), and packet loss during transmission (0%). The use of a broadband sensor made it possible to identify low- and high-frequency defects characteristic of the initial stages of bearing wear with minimal data loss and system response time.

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The authors declare that there are no conflicts of interest present.